U.S. Bellows refurbished a 54" dia. custom crossover expansion joint for a power plant in Kansas. The flow end and balancing end bellows were replaced. The pressure balanced expansion joint was designed for 1" axial movement at 700°F and 150 psig. The bellows longitudinal weld seams were 100% x-rayed and the assembly was hydro-tested at 180 psig prior to shipment. The refurbishment was completed in three weeks to meet the customer’s outage requirements.